We get calls every day with engineers and researchers looking to replace some nylon mesh or filtration screening in an application or apparatus. Unfortunately many users do not know what size mesh they actually have and some do not know if it is nylon mesh or polyester mesh. Determining the material is more difficult and the specific application can narrow that down. But determining the size is the challenge. Our mesh is monofilament woven mesh with a plain weave. We won’t get into this, but this is typically what you will find. When someone wants to know the size of the mesh, they are typically referring to the opening size. This is the size of the opening that will determine what will pass through and what will be filtered out. It would be nice to just measure this, but 100 microns is right at 0.004″ so measuring with any real degree of accuracy is not a suitable course of action.
Enter the “mesh count”. The mesh count is basically the number of threads, or openings, per inch. While this can still be challenging, the trick here is to realize that you will never get it exactly right. for example, if you count 50 threads in 1/2 inch it would be safe to double that to get a thread count of 100. The reason is that when you go to our chart you will find coma mesh sizes with a mesh count close to 100, but you will typically not find an exact match. That is ok, you are just trying to narrow it down. This exercise will narrow your search down to probably less than six sizes. Also remember that a sheet of standard copy paper is about 100 microns thick, so 10 to 20 microns one way or another will not impact most applications. If your application has specific sizes and is it critical to match what you are currently using, please contact us and let us work with you to determine the size nylon mesh.
How Big/Small is a Micron?
Polyester mesh is manufactured from various polymers, with polyethylene terephthalate being the most common. There are natural occurring polyesters and some synthetic compositions which are biodegradable. However, most of the synthetic types you find are not biodegradable. As a result, this makes this material ideally suited for a variety of environments and applications. Additionally, it is commonly found being used in industries including pharmaceutical, aquaculture, agriculture, manufacturing, food processing, and printing.
Some of the more common applications for polyester mesh include:
- Substrates for starting oysters
- Separating early stage lobster
- Printing graphics on a variety of materials, including glass and plastics
Selecting the right size mesh involves knowing the exact size openings you require for your applications. The mesh openings allow fluids and other materials to easily pass through, while blocking out others. Mesh opening sizes available range from 41 microns to 810 microns. The screening is commonly ordered by yard, with widths ranging from 40 inches, up to 60 inches. When ordering in smaller amounts, widths are less. For example, the dimensions of a ¼ yard piece of mesh are approximately 18 inches by 20 inches. Additionally, you have the option of custom ordering this product already cut to your specific dimensions or desired shape in the preferred mesh opening. For instance, you may need the mesh cut into a circle with a 2 inch diameter, with a mesh opening of 160 microns. We are able to accommodate this need, as well as any others you might require.
Polyester mesh screening is used for a variety of purposes and applications, depending upon the industry. For instance, the mesh screen can be attached to a frame and used as a drying mechanism for products and materials. The openings in the mesh screen allow for air to flow all around the materials and ensure they dry evenly. Another use for the mesh screen in the food industry is to use it as a filter in the production of fruit and vegetable juices. The screening acts as a barrier to remove pulp, seeds, and skins from the pressed fruit or vegetables, while allowing the juice to pass through the screen. Other food industry applications for this kind of mesh include using it to sift flour and in processing refined sugars.
Polyester Mesh Is Used for Industrial and Research Applications
Polyester mesh has many features which are beneficial for industrial and research applications. This type of mesh provides decent abrasion and corrosion resistance, has a high tensile strength, and performs well when exposed to wet environments. In addition to being used for filtration and as drying screens, this mesh can be custom cut and sewn into mesh bags. The mesh bags are used where different materials are placed inside in order to control their release over an extended period of time, like for releasing fertilizers used in agricultural applications. Laboratory and research facilities occasionally use this kind of mesh as containment for insect studies, as air is able to flow through the openings while keeping test subjects enclosed in the desired locations.
You are able to use polyester mesh for many of the applications and processes where you would use nylon mesh. But there are differences between these two materials. Both nylon and polyester may be produced using synthetic processes involving thermo plastic polymers. However, nylon is made from polyamides, while polyester is made from various polyester materials and is also able to be manufactured using plant materials. Another difference between the two is the way that they feel. Polyester often has more of a fiber-like feeling, whereas nylon can seem almost more silk-like. When it comes to the stretch ability of the mesh screen, nylon is able to be stretched, more than polyester.
Polyester Mesh Is Suited for Various Applications
Polyester mesh screen includes several properties, making it suited for several applications. Polyester is water resistant, has a resistance to certain chemicals, can withstand higher temperatures because of its higher melting point, and is resistant to most types of solvents. One specific application used for polyester is to create mesh screens used in mesh screen printing processes. In this industry, polyester screening is commonly used for printing processes that are in high demand and require precision accuracy in the area where inks are being applied, such as directly onto circuit boards. But, polyester has a lower wear resistance than nylon, so it has to be checked more frequently. For processes which do not require precision and standard screen printing process, nylon is more commonly used, in place of polyester, due to its higher wear resistance.
Polyester mesh is able to be used as an alternative to nylon mesh for certain types of applications and environments. Polyester contains many of the similar properties found in nylon, such as being very good at abrasion resistance. In other cases, polyester can provide slightly better performance than nylon, like when it has to stand up to light and weather resistance outdoors.
Compare the Properties of Nylon and Polyester Mesh to Choose the Mesh Best Suited for Your Applications
Whenever you need filter mesh screening for your applications and processes you should compared the different properties found in nylon and polyester mesh. Certain types of environments are better suited for polyester over nylon and vice versus. For instance, while both kinds of mesh can be used in water, polyester does hold up better over long term exposure. Polyester also provides more acid resistance than nylon when being used with acidic liquids.
While polyester mesh might look identical to nylon mesh there are a few differences between these two products. The major difference has to do with the types of materials used to construct and manufacture the mesh screening. Nylon is the key component used for nylon mesh and polyester is the key component used to make this kind of mesh screening. Both mesh products are designed to be used in a variety of environments and in certain cases may offer similar resistance qualities.
Polyester Mesh Holds Up Better in Certain Environments than Nylon Mesh
The types of fluids filter mesh functions well in is another difference between polyester mesh and nylon mesh. Polyester is a material which has the ability to hold up better when exposed to water and has a higher resistance to acids. One key benefit to using polyester in place of nylon for these environments is to help reduce the frequency of filter mesh replacement. On the other hand, nylon offers better alkali resistance than polyester. Just make sure to check the general properties of both styles of mesh to select the one that will work best for your applications.
The types of properties found in polyester mesh make it more suitable for certain applications than polypropylene or polyamide mesh. For instance, polyester has a higher softening point and melting point than the other two kinds of mesh. Polyester also provides better light and weather resistance when used in outdoor settings or locations which receive direct sunlight.
Polyester Mesh Is Designed for High Acidity Levels and Water Filtration Systems
You should consider using polyester mesh in water filtration systems. Polyester is able to stand up to wet conditions and water better than nylon mesh. While nylon mesh can also be used for water filtration systems, it has to be replaced more frequently than polyester. You should also consider using polyester in cases where you are working with liquids with high acidity levels or if the water being filtered contains high acid levels. Polyester is also more resistant to acids than nylon filter mesh.
The overall effectiveness of polyester mesh is determined by the size of the screen openings in the mesh. Larger openings are suited for situations where you are filtering out larger particles. Any particles that are smaller than the size of the mesh opening will not be initially filtered. However, you can use a second filter mesh with smaller mesh openings, to filter out any remaining particles not removed when they were filtered through the larger screen.
Custom Cut Polyester Mesh for Manufacturing has its Benefits
Polyester mesh can be custom cut to fit with your product designs and drawing specifications. Rather than perform the cuts yourself in-house, you can order the mesh already cut to size. Ordering mesh in this manner may cost slightly more. But you gain the benefits of always having mesh available for your production runs and not having to worry about running out.
When you require mesh to be part of a tool or other apparatus, which you intend to autoclave, you will want to consider using polyester mesh. Polyester is designed to hold up better in hot water and steam than other types of mesh materials. This is partially due to the fact the softening point of polyester is around 220 degrees Celsius, or 428 degrees Fahrenheit.
Polyester Mesh Is Resistant to a Variety of Liquids and Gases
Polyester mesh provides resistance to an assortment of different types of liquids and gases. The level of resistance will depend upon the amount of saturation and the length of exposure to each type of material. For example, polyester stands up well when used with organic solvents, like those used in the dry cleaning industry, as long as they are not placed in extremely hot solutions, which could cause them to melt, if the softening point is exceeded.
Polyester mesh is a plastic-like mesh which is better suited for extended use when submerged in water, rather than nylon mesh. While liquids and water can be passed through nylon, polyester has more acid resistance and will last longer, due to its properties. This type of mesh comes in different standard sheet sizes, or you can obtain it in custom-cut sizes to your specifications and applications.
Save Time by Using Custom Cutting Available with Polyester Mesh
One reason to consider having your polyester mesh custom cut is so that each piece is the same size. Cutting the mesh on your own requires you to have the time needed to carefully measure, mark and cut each piece. However, you can eliminate this time when you take advantage of our custom finishing processes. You will also be free to focus on the tasks at hand and not have to worry about having insufficient inventories of mesh available in the sizes you require.